That old sand reclaimer at the Trenton plant cost me a whole shift
The belt kept slipping on the drum, but the tensioner looked fine. I spent six hours checking every bearing and motor mount before I saw the real issue, a worn pulley groove you could only see from underneath. What's the dumbest hidden problem you've had with a reclaimer?
My buddy had a reclaimer that kept throwing its chain, drove him nuts for a week. He replaced the drive sprocket twice before he crawled inside the chute and found a broken flight bar was just long enough to catch every third revolution. It reminds me of what paul_ramirez said about checking the hidden side, sometimes the problem is literally inside the machine. He felt pretty silly staring at that bent bar after all that work.
Wait, you had to crawl inside the chute to find it? That sounds like a nightmare. I mean, who even thinks to look for a broken piece just barely hanging on like that. I'd be so mad after replacing the sprocket twice for nothing. Stuff like that makes you want to just walk away for a minute.