Watching new hires skip basic weld practice frustrates me to no end

I've been in the shop for a long time, and I see how things are changing. The focus is all on speed now, not on doing it right. Last week, a new worker tried to fix a seam without proper prep. It held for a day, then we had a leak that stopped the whole line. Now we're behind because no one wants to teach the basics.

3 comments

3 Comments

williamhenderson8d agoMost Upvoted

Man, I feel that. I mean, I was that new guy once, trying to rush a weld on some thin gauge without proper heat settings. Ended up burning right through it like a hot knife through butter. My foreman just shook his head and made me redo the whole panel. Now I see kids doing the same thing and it's like watching my own dumb mistakes on repeat. Maybe it's just me but skipping basics always comes back to bite you.

matthew8788d ago

Check your travel speed too on thin stuff. Even with the right heat, going too slow will blow a hole right through. It's about finding that sweet spot between heat, speed, and angle.

ray1738d ago

Yeah when @williamhenderson said skipping basics comes back to bite you, it made me think of my buddy at his old job. They had this kid who swore he could run a pipe weld without a proper root pass. My friend tried to warn him but the kid just blew it off. Sure enough, the puddle rolled right off that joint like water, left a huge gap inside. Foreman made him grind the whole thing out and start over, lost half a day. That kinda stuff just kills your whole schedule.