I was talking to a guy at a supply house in Toledo who said he runs his coolant at a 12 to 1 mix instead of the usual 10 to 1. He claimed it cut his end mill wear by almost 20% on aluminum parts. I tried it on a run of 304 stainless brackets last month and my inserts definitely lasted longer. Has anyone else played with their coolant concentration and seen real results?
Tried that once and ended up with a coolant so weak it was basically fancy water. My tools threw a fit and my finish looked like a cat scratched it. I run a little richer now too, especially on nasty stuff, but I'm too scared to write down my mix ratio in case the coolant rep sees it.