Had a cutter grab and snap on a deep pocket yesterday
I was about 4 hours into a run of aluminum brackets at the shop on a new Haas VF-2. Everything was going smooth, feeds were dialed, coolant was flowing nice. Then on a deep pocket pass, I heard this screech that just sounded wrong. Before I could even hit the feed hold, the 1/2 inch carbide end mill grabbed and snapped right off. The part lifted off the vise and got thrown across the enclosure. I spent the next hour picking out the broken pieces and re-tramming the head because I was worried I knocked it out. Turns out my stepover was too aggressive for the depth, I was taking 40% on a full slot cut. My programmer buddy said I should have been at 20% max for that depth. Any of you guys run into chatter issues on deep aluminum pockets and find a go-to fix?